Mass Production

Mass production is the name given to the method of producing goods in large quantities at low cost per unit. But mass production, although allowing lower prices, does not have to mean low-quality production. Instead, mass-produced goods are standardized by means of precision-manufactured, interchangeable parts. The mass production process itself is characterized by mechanization to achieve high volume, elaborate organization of materials flow through various stages of manufacturing, careful supervision of quality standards, and minute division of labour. To make it worthwhile, mass production requires mass consumption. Until relatively recent times the only large-scale demand for standardized, uniform products came from military organizations. The major experiments that eventually led to mass production were first performed under the aegis of the military.

How Products Are Made

A book can be broadly defined as a written document of at least 49 text pages that communicates thoughts, ideas, or information. Throughout the ages, books have changed dramatically, assuming a number of different forms. To a great extent, the evolution of the book has followed the expansion of communication forms and methods and the ever-increasing demand for information.

Machining and Machinery

The machining and machinery industry is the first stage of the manufacturing process. This industry manufactures metal parts that are used to make machines, tools, and other machine parts; that is, it creates metal machines that make other machines, and also produces parts for such items as engines, tools, and other machinery. 

Available both Lock Stitch and Chain Stitch sewing heads, Operator Carrying Platform, Automatic slowing down at the corner of mattresses, Adjustable Straight Sewing and Corner Turning speeds, able to sew 5cm to 40 cm mattresses. Provides high output with minimum training time.

M-60 Bonnell Spring Coiling Machine

One of the main stock materials of spring mattress production is bonnell spring, M-60 bonnell coil spiral machine transforms 2.2 and 2.4 mm steel wire into bonnell coil. It produces springs of 100mm-170 mm height and of 82-96mm spring diameter. It can be made suitable for spring production with 2mm wire for smaller diameters on user demand. The form and knot smoothness of the spring frame is increased thanks to the high-quality steel and diamond tools used on our machine, and also collapses on spring is minimized with thermo processing, Thanks to these features, M-60 Bonnell coil machine is preferred by many mattress manufacturers.

The World Mattress Industry

The US remains by far the leading  country in terms of demand of mattresses, accounting for over 1/4 of total consumption. At second position China, which showed the most impressive increase. Following China, Brazil, Germany, Canada and France. These top 6 mattress consuming countries account for approximately 70% of global mattresses  consumption. 

The Manufacturing Process

Building mattress layers

• 1 Most mattress manufacturers subcontract the production of the innerspring unit to an outside firm that specializes in making springs. Once the completed spring unit is received and inspected, the workers manually apply the insulator. Next, they apply the cushioning layers that will determine the feel and comfort of the final product.